Lean manufacturing platform in real time
The ANDON system from MES Automation is a visual information platform for “lean” production, responsible for recording unexpected events that occur in a process, in real time, that compromise the continuity of operations, helping to improve operations. based on logical concepts of production systems.
This is how the MES Automation ANDON system works
The moment the operator presses the wireless button, an event is activated that triggers an audible and visual indication (turret) that informs the supervisor that a stoppage has occurred. This information will be displayed on all display systems located in factory hallways. At that moment the recording of the machine stop time begins.
Next, the supervisor will carry out an analysis of the problem, if he can solve it, he will proceed to solve the problem, documenting what happened and ending the event, at which point the downtime ends. If the problem has a certain degree of complexity, the event can be escalated to other levels to request help from other departments.
Importance of having an ANDON system
IOT Products
Watches
Monitors
Phones
Beepers
Buttons
Speakers
Scope of an ANDON system
The MES AUTOMATION ANDON System helps operators and production managers investigate the root of the problems and take measures in a timely manner in a disciplined manner, to prevent the defect or abnormality from continuing to occur. The MES Automation ANDON system can help you:
Collect data and information that helps solve problems.
Actions and events are recorded in databases, in real time.
Standardize a care scheme, solution, and documentation of problems.
Monitoring response times and calls for help.
Standardize the reasons or reasons for the problems.
Automatic notification when time exceeds average solution time.
Tool makes it easier for the operator to request preventive or corrective help with visual control.
Escalation of events to support departments to receive specialized attention.
Generate automatic, real-time reports and event management indicators.
Benefits of implementing an ANDON system
An ANDON system is very beneficial in the lean manufacturing process where data is sent directly to control rooms and has made it much easier for operators to control simultaneous operations in a relatively larger unit.
Success Stories
ANDON software for production control in the footwear industry: FLEXI CASE
GENERAC PACHUCA CASE: This is how they revolutionized real-time supervision and alert management with an ANDON system for the manufacturing of electrical and energy products
ANDON system for manufacturing electrical and energy products: GENERAC PACHUCA CASE
GENERAC PACHUCA CASE: This is how they revolutionized real-time supervision and alert management with an ANDON system for the manufacturing of electrical and energy products
ANDON system for automotive parts manufacturers: RYOBI MEXICO CASE
RYOBI MEXICO CASE: Discover how they transformed the communication and management of strike events thanks to this ANDON system for automotive parts manufacturers.
ANDON system integration for the automotive sector: Denso México Case
DENSE CASE: Discover how they improved their production with MES Automation's ANDON system, revolutionizing their efficiency and competitiveness in the automotive industry.
Implementation of an Andon system in the automotive sector
MES Automation has implemented an Andon system at Magneti Marelli, a company that develops and manufactures automotive systems, modules and components.
Andon system for railway car manufacturing plant
MES Automation implemented an Andon system for a company that designs, manufactures and markets equipment for rail freight cars.
Comprehensive solution for the management of production events
Learn more about implementing a comprehensive MES Automation production event management solution in a food plant.
ANDON system
Discover what our ANDON system is like, and how it can help your company!
